Welding Simulators

SANLAB offers two different solutions tailored to user needs: Portable and All-in-One. This diversity enables training
institutions to access the most suitable option from a single provider, whether for classroom use, workshop settings, or field training. It also allows organizations to select solutions according to their budgets.

SANLAB differentiates itself by combining both AR and VR technologies in a single platform and by using a real welding torch during training. This ensures a more realistic and effective learning experience. The software allows users to configure welding parameters, analyze weld seams, and create realistic training scenarios. Designed to support skill
development in SMAW, MIG/MAG, TIG, and FCAW welding processes.

SANLAB welding simulators are typically applied in two main areas:
• Vocational Training Programs: Providing students with safe, low-cost, and repeatable welding practice.
• Industrial Training: Helping employees to be trained quickly, effectively, and in compliance with standards.

Specifications 

Display System 43” TV
Touch Screen 13.3” touch screen
Audio System Surround stereo
4 Real Torchs SMAW, MIG/MAG, TIG, FCAW
Worktable 3 adjustable height levels, 14 dierent welding parts in various positions
Work Pieces 14+ workpieces with multiple welding positions
Welding Mask AR/VR supported headset
Power Supply 220VAC
Minimum System Requirements Intel(R) Core(TM) i7 – 16 GB Ram – 500 GB SSD, NVidia GeForce RTX 3060 – Windows 11, Wireless Combo Keyboard Mouse

Scenarios 

• SMAW-Shielded Metal Arc Welding
• MIG-Metal Inert Gas Welding
• TIG-Tungsten Inert Gas Welding
• FCAW-Flux-Cored Arc Welding

Advantages 

• Cuts costs
• Eliminates accident risks
• Increases safety
• Lowers operating & maintenance costs
• Protects equipment
• Enables all-weather training
• No worksite required
• Eco-friendly use
• Realistic experience
• Multi-language support

Portable Welding Simulators

Advantages: Portable design, easy setup, cost-effective, suitable for classroom and field training.

Key Properties:
-AR + VR integration for immersive training
-Real welding torch and multiple workpiece support
-Supports SMAW, MIG/MAG, TIG, FCAW processes
-No TV or welding table, allowing compact and mobile use
-Multi-language support, student-based data recording and performance reporting

Best For: Technical schools, training courses, centers, mobile training needs

All In One Welding Simulator

Advantages: High realism, extensive content, advanced infrastructure for professional use.

Key Features:
-AR + VR integration with a fully equipped training booth
-Real welding torch and multiple workpiece support
-Supports SMAW, MIG/MAG, TIG, FCAW processes
-Enriched hardware including TV and welding table
-Multi-language support, student-based data recording and performance reporting

Best For: Vocational training institutions, corporate training centers, certification and advanced skill development programs

Software Features :-

The software capabilities of both Portable and All in One simulators include:
• Theoretical training and testing
• Practical training and testing
• Work with 4 materials (steel, stainless steel, copper, aluminum)
• 4 weld patterns (straight pass, curved weave, zigzag weave, triangular weave)
• Tracking of 5 parameters (arc length, work angle, travel speed, travel angle, position)
• 1000+ training and test scenario configurations
• 4 working environments (construction site, military maintenance area, welding workshop, shipyard)
• Right- and left-handed operation
• Turkish/English language options
• Audio, text, and visual instructions
• Recording, playback, and video export
• Compliance with AWS (American) and ISO (European) welding standards
• Platform software running all systems and LMS integration
• LMS Software: Institution and license management, instructor/student registration, training scenario management,
auto-completion and closure, live training management, assessment and evaluation, detailed reporting
• Perpetual licenses

Hardware Features :-

SANLAB welding simulators are designed to replicate real welding equipment, ensuring maximum realism and effective
hands-on training.

Key hardware features include:
• Realistic welding machine appearance closely resembling actual welding machines
• Authentic welding torches for a genuine operational feel
• Support for multiple welding workpieces
• Welding table for stable and accurate positioning of materials
• Adjustable control dials on the welding machine for amperage, voltage, and other parameters, allowing precise simulation
of real machine settings
• Ergonomic operator setup to mimic real workshop conditions
• Robust hardware construction for long-term durability
These hardware features allow trainees to practice with the same tools and controls they will encounter in real-world welding tasks, improving skill transfer and safety.

Applications :-

SANLAB welding simulators serve vocational training environments where realism is critical. With AR/VR integration and a
robust software backbone, they provide users with a safe and cost-effective training environment.

Simulation Applications
• Vocational Training Programs: Technical schools, training centers, and universities for both basic and advanced
welding training, allowing students to practice safely before real applications.
• Corporate & In-House Training: Corporate training centers and production facilities for recruitment, skill
development, and re-certification programs.
• Mobile & Field Training: Portable solutions enabling training in different locations and field environments.
• Safe Practice of Challenging Scenarios: Secure repetition of demanding positions such as overhead and vertical,
as well as emergency procedures.

• Key Advantage: AR/VR-based realistic environments, real welding torch tracking, real-time feedback, and scoring
accelerate learning, improve safety, reduce costs, and eliminate accident risks.