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Hardware & Software Combined
Combine real welding tools with immersive software to deliver safer, smarter and measurable training—ready to deploy in any classroom or training center.
— Full System
VR Welding Simulator
A fully integrated welding training solution combining realistic hardware, immersive simulation, and instructor monitoring—built to support skill development across SMAW, MIG/MAG, TIG, and FCAW processes.
The system includes both hardware and software, designed for classroom-ready use with flexible setup options.
- Sensor-tracked real torches
- Scenario-based live simulation
- Unlimited use, no consumables
- Integrated analytics and reports
Classroom to Industry
Industrial Training Centers
Realistic simulation for high-throughput, skills-focused technical environments.
Technical & Vocational Schools
Curriculum-aligned modules for classroom integration and student certification prep.
Manufacturing & Automotive Industry
Support reskilling, onboarding, and job readiness with scalable learning tools.
Workforce Development Programs
Production-based scenarios designed for welders in fast-paced industrial settings.
Shipbuilding Training Center
Train for complex welds, joint types, and confined spaces in marine applications.
— Complete System Configuration
Hardware Highlights
All physical components are designed to simulate real welding conditions in a classroom-friendly setup.
- Control unit with power and connectivity ports
- AR/VR integrated welding mask
- Instructor screen
- Welding stand with 8 adjustable workpieces
- Sensors for torch position, angle and movement
- TV display with stand
Control Unit
Includes power and connectivity ports for full setup.
VR Welding Mask
Realistic welding with built-in VR headset.
TV Stand
Convenient monitor stand for training display.
8 Plate Types
Practice with plates at various angles and positions.
Torch Types
MIG/MAG, TIG, SMAW, FCAW — with real torch experience.
— Built-In Training Software
Software Capabilities
Designed to deliver measurable training outcomes through interactive simulation, analysis, and user-level control.
- Real-time simulation with penetration, porosity and spatter feedback
- Role-based user management (institution, instructor, student)
- Scenario library with 4 different weld types and positions
- Multi-language interface
- Exportable progress reports and analytics
- Left and right hand calibration
User Management
Smart management for every user role.
Feedback
Penetration, porosity and spatter feedback.
Reports
Progress & analytics export.
Weld Scenarios
4 different weld types positions.
Language
Multi-language interface.
— Designed to Deliver Measurable Results
Core Advantages
- Faster Skill Development: Master fundamentals with focused repetition
- Reduced Downtime: No prep or cleanup—more time for training.
- Data-Driven Training: Progress tracked and improved with real-time data.
- Improved Safety Awareness: Risk-free environment builds hazard recognition early.
— Weld Smarter, Waste Less
Sustainable Training
WeldSoft supports environmentally conscious training with a cleaner, smarter approach to welding education.
- Gas and metal use is eliminated.
- Training runs without physical materials.
- Sessions are clean, quiet, and safe.
- Repetition creates zero production waste.
Technical Specifications
1. Supported Welding Processes
• The system supports four primary welding processes: SMAW (Shielded Metal Arc Welding), MIG/MAG (Metal Inert/Active Gas Welding), TIG (Tungsten Inert Gas Welding), and FCAW (Flux-Cored Arc Welding). These are selectable within the simulation environment and supported by corresponding physical torches.
2. Hardware Components
• The hardware package includes a central control unit responsible for power and system connectivity.
• The welding mask features integrated AR/VR technology and provides a full field of view for realistic simulation.
• Realistic welding torches are included for all supported welding types, offering authentic hand positioning and feel.
• The workstation is compact, stable, and features adjustable workpieces to simulate different welding angles and tasks.
• Integrated sensors accurately track torch position, angle, movement speed, and distance in real time.
• An external instructor display allows for real-time monitoring and control of training sessions.
• Optional components such as a report printer and LMS integration module are available for extended functionality.
3. Software Features
• The simulation engine provides real-time feedback on welding parameters such as penetration depth, porosity, and spatter.
• A role-based user management system enables institutions to organize training through defined access levels (institution, instructor, student).
• The scenario library includes process-specific tasks categorized by joint type, welding position, and difficulty level.
• Progress data is tracked and can be exported as detailed performance reports for evaluation.
• The software supports a multi-language interface, allowing institutions in different regions to operate in their native language.
4. System Requirements and Deployment
• The simulator is delivered in a compact, classroom-ready configuration and is easy to set up and relocate.
• The system operates without the need for consumables such as gas, electrodes, or filler material, allowing unlimited safe practice.
• Standard power requirement: 220–240V AC.
• Recommended ambient temperature for operation is between 10°C and 35°C.
• Intended for indoor use in controlled training environments.
